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Twin Cam 103 vs 107 big bore — is it worth it?

Same cam, same heads, same tune — only the bore changes
Peak horsepower
107 hp @ 5500
Peak torque
120 lb-ft @ 3700
Torque plateau
3,300–4,100 rpm
within 1% of peak across that whole range
Displacement
103 ci
Compression
10.0:1

Simulated rear‑wheel horsepower and torque — measured after the primary drive, clutch and transmission, the same way a chassis dyno reads a bike. These are not flywheel numbers, and they are not directly comparable to a manufacturer’s crank rating. Rev ceiling for this combination: 5900 rpm, limited by cam.

025507510012515020003000400050006000 HP TQ RPM solid: 103dashed: 107
107
110 hp @ 5500
peak torque
123 lb-ft @ 3700
compression
10.3:1

Where each one wins

RPM103107diff
200099101+2
2500109112+3
3000117120+3
3500120123+3
4000120123+3
4500116119+3
5000110113+3
5500102105+3
60006971+2

Torque, lb-ft, at the rear wheel. Everything except the part named is identical between the two runs.

Four cubic inches, everything else held identical. This is a smaller step than 96 to 103 and it is fair to ask whether it earns the machining bill.

The delta table is the answer, and it is an honest one: the gain is real and it is spread across the range, but it is not transformative on its own. A 107 with a stock cam is not a fast motorcycle.

Where the 107 earns its keep is as headroom. It lets a bigger cam and better heads work without running out of engine underneath them — which is why it usually appears as part of a package rather than on its own.

The build

EngineTC103 (2010 CVO / 2012+) 3.875 × 4.375
Crank / balancerA motor — non-balanced (Dyna / Touring / CVO)
PistonsForged flat-top (11cc combustion gain)
Head gasketCometic .030" — neutral baseline
Cylinder headsSTOCK -06 + S&S CNC port service · 1.9/1.575
PortingStage 2 CNC port (full)
CamshaftS&S 570 · 240/255 dur · 0.570" lift
Valve springsS&S 106-5909 Sidewinder — .650" max lift — 7mm stem, Twin Cam 2005-2018
Rocker armsStock rocker arms — 1.625:1
PushrodsStock pushrods
LiftersShort-travel hydraulic (Feuling/Andrews)
InductionHPI / SE 55mm throttle body
Exhaust2-into-1 stepped (D&D FatCat / E-Series)
Air cleanerScreamin' Eagle / Stage I high-flow
TuneDyno-tuned (matched to build)
Power adderNone (naturally aspirated)

The other one

EngineTC107 big bore (96/103 + 3.937)
Crank / balancerA motor — non-balanced (Dyna / Touring / CVO)
PistonsForged flat-top (11cc combustion gain)
Head gasketCometic .030" — neutral baseline
Cylinder headsSTOCK -06 + S&S CNC port service · 1.9/1.575
PortingStage 2 CNC port (full)
CamshaftS&S 570 · 240/255 dur · 0.570" lift
Valve springsS&S 106-5909 Sidewinder — .650" max lift — 7mm stem, Twin Cam 2005-2018
Rocker armsStock rocker arms — 1.625:1
PushrodsStock pushrods
LiftersShort-travel hydraulic (Feuling/Andrews)
InductionHPI / SE 55mm throttle body
Exhaust2-into-1 stepped (D&D FatCat / E-Series)
Air cleanerScreamin' Eagle / Stage I high-flow
TuneDyno-tuned (matched to build)
Power adderNone (naturally aspirated)
Change these numbers yourself

Related

What a 107" Twin Cam build makesWhat a 117" Twin Cam build makesHow to get 100 hp out of a Twin Cam 103How much horsepower will a Stage 1 air cleaner add?