M³ TWIN CAM DYNOSimulatorMMM Network

Twin Cam 96 vs 103 — same top end, what does the displacement buy?

Identical cam, heads, intake, exhaust and tune
Peak horsepower
96 hp @ 5500
Peak torque
112 lb-ft @ 3800
Displacement
97 ci
Compression
9.5:1

Simulated rear‑wheel horsepower and torque — measured after the primary drive, clutch and transmission, the same way a chassis dyno reads a bike. These are not flywheel numbers, and they are not directly comparable to a manufacturer’s crank rating. Rev ceiling for this combination: 5500 rpm, limited by engine.

02550751001251502000300040005000 HP TQ RPM solid: 96dashed: 103
103
102 hp @ 5500
peak torque
119 lb-ft @ 3800
compression
10.0:1

Where each one wins

RPM96103diff
200094100+6
2500101107+6
3000107113+7
3500111118+7
4000111118+7
4500105112+7
500098105+6
55009298+6

Torque, lb-ft, at the rear wheel. Everything except the part named is identical between the two runs.

Every part above the pistons is identical. The only difference is the bore — 3.75" against 3.875" on the same 4-3/8" stroke.

This is the cleanest way to see what displacement is worth on a Twin Cam, because nothing else is allowed to move. The gap is consistent across the range rather than appearing only at the peak, which is what displacement does: it lifts the whole curve.

Worth knowing before you pay for a big bore on an engine whose top end has not been addressed. The same money spent on the cam and heads of the smaller engine is not obviously the worse deal.

The build

EngineTC96 (2007–2011) 3.75 × 4.375
Crank / balancerA motor — non-balanced (Dyna / Touring / CVO)
PistonsForged flat-top (11cc combustion gain)
Head gasketCometic .030" — neutral baseline
Cylinder headsSTOCK -06 + S&S CNC port service · 1.9/1.575
PortingStage 2 CNC port (full)
CamshaftS&S 510 · 238/252 dur · 0.510" lift
Valve springsStock springs (as fitted to the heads)
Rocker armsStock rocker arms — 1.625:1
PushrodsStock pushrods
LiftersShort-travel hydraulic (Feuling/Andrews)
InductionHPI / SE 55mm throttle body
Exhaust2-into-1 stepped (D&D FatCat / E-Series)
Air cleanerScreamin' Eagle / Stage I high-flow
TuneDyno-tuned (matched to build)
Power adderNone (naturally aspirated)

The other one

EngineTC103 (2010 CVO / 2012+) 3.875 × 4.375
Crank / balancerA motor — non-balanced (Dyna / Touring / CVO)
PistonsForged flat-top (11cc combustion gain)
Head gasketCometic .030" — neutral baseline
Cylinder headsSTOCK -06 + S&S CNC port service · 1.9/1.575
PortingStage 2 CNC port (full)
CamshaftS&S 510 · 238/252 dur · 0.510" lift
Valve springsStock springs (as fitted to the heads)
Rocker armsStock rocker arms — 1.625:1
PushrodsStock pushrods
LiftersShort-travel hydraulic (Feuling/Andrews)
InductionHPI / SE 55mm throttle body
Exhaust2-into-1 stepped (D&D FatCat / E-Series)
Air cleanerScreamin' Eagle / Stage I high-flow
TuneDyno-tuned (matched to build)
Power adderNone (naturally aspirated)
Change these numbers yourself

Related

How much horsepower does a stock Twin Cam 96 have?How much horsepower does a stock Twin Cam 103 have?How to get 100 hp out of a Twin Cam 103Twin Cam 103 vs 107 big bore — is it worth it?