M³ TWIN CAM DYNOSimulatorMMM Network

What does Stage 1 actually add on a Twin Cam?

Air cleaner + slip-ons + dyno tune on a stock 103
Peak horsepower
78 hp @ 5500
Peak torque
94 lb-ft @ 3500
Displacement
103 ci
Compression
9.7:1

Simulated rear‑wheel horsepower and torque — measured after the primary drive, clutch and transmission, the same way a chassis dyno reads a bike. These are not flywheel numbers, and they are not directly comparable to a manufacturer’s crank rating. Rev ceiling for this combination: 5500 rpm, limited by engine.

02550751001252000300040005000 HP TQ RPM solid: Stage 1dashed: bone stock
bone stock
71 hp @ 5500
peak torque
87 lb-ft @ 3500
compression
9.7:1

Where each one wins

RPMStage 1bone stockdiff
20008276-6
25008881-6
30009285-7
35009487-7
40009184-7
45008578-7
50007973-7
55007468-6

Torque, lb-ft, at the rear wheel. Everything except the part named is identical between the two runs.

Stage 1 is the package almost every Twin Cam gets first: a high-flow air cleaner, mufflers without the catalyst, and a tune to match. No engine is opened.

The gain is real but modest, and it is worth understanding where it comes from. Most of it is the tune. The intake and exhaust changes let the engine breathe slightly better at the top; the calibration is what lets it use the fuel and timing to do so.

Notice the two curves have the same shape. Stage 1 lifts the line — it does not move the peak or extend the range, because the camshaft did not change. That is the honest ceiling on bolt-ons, and it is why the next step is always a cam.

The build

EngineTC103 (2010 CVO / 2012+) 3.875 × 4.375
Crank / balancerA motor — non-balanced (Dyna / Touring / CVO)
PistonsOEM cast piston (stock dome)
Head gasketSTOCK OEM MLS (.030" compressed)
Cylinder headsSTOCK 2006+ (-06 casting) · 1.805/1.575
PortingAs-cast / factory (no additional work)
CamshaftStock TC EFI (B) · 216/220 dur · 0.473" lift
Valve springsStock springs (as fitted to the heads)
Rocker armsStock rocker arms — 1.625:1
PushrodsStock pushrods
LiftersStock hydraulic lifters
InductionStock 50mm Delphi EFI (2008+)
ExhaustStock head pipe + slip-on mufflers
Air cleanerScreamin' Eagle / Stage I high-flow
TuneDyno-tuned (matched to build)
Power adderNone (naturally aspirated)

The other one

EngineTC103 (2010 CVO / 2012+) 3.875 × 4.375
Crank / balancerA motor — non-balanced (Dyna / Touring / CVO)
PistonsOEM cast piston (stock dome)
Head gasketSTOCK OEM MLS (.030" compressed)
Cylinder headsSTOCK 2006+ (-06 casting) · 1.805/1.575
PortingAs-cast / factory (no additional work)
CamshaftStock TC EFI (B) · 216/220 dur · 0.473" lift
Valve springsStock springs (as fitted to the heads)
Rocker armsStock rocker arms — 1.625:1
PushrodsStock pushrods
LiftersStock hydraulic lifters
InductionStock 50mm Delphi EFI (2008+)
ExhaustSTOCK with catalyst
Air cleanerStock airbox
TuneOEM map (untouched)
Power adderNone (naturally aspirated)
Change these numbers yourself

Related

How much horsepower will a cam swap add?How much horsepower will true duals add?How much horsepower does a stock Twin Cam 103 have?Twin Cam 103 vs 107 big bore — is it worth it?